Production

Production of hydraulic cylinders

Hydraulic cylinders are a very important part of a variety of modern equipment. They are used on tractors, loaders, cranes, trailers, excavators and many other equipment. Therefore, the production of hydraulic cylinders in Ukraine must be organized at a high quality level in order to produce high-quality products. Our company is engaged in their production in accordance with all the basic norms and standards. The products meet the European level, but the cost is Ukrainian.

High-quality production of hydraulic cylinders to order and its features

At our company, everyone can order the production of high-quality hydraulic cylinders for almost any needs. To do this, there is a modern production base and the availability of the necessary resources. At the preliminary stage, it will be easy to consult with professionals to understand the subtleties, to discuss the main technical characteristics for specific needs. You can order equipment for a variety of trucks, special equipment, etc. Various technical specifications are offered, which allows you to always find the perfect ratio of parameters.

To ensure that the hydraulic cylinder, the production of which is organized very carefully, reliably performs its functions, we carefully monitor the main production stages. Only certified materials are purchased for production. They are pre-subjected to laboratory and technical studies and special tests to ensure the perfect quality of each individual component. The parts are processed by experienced professionals on modern equipment, which guarantees maximum accuracy. Control at the last stage allows you to exclude the presence of marriage. Thanks to this responsible approach, the quality of our products is beyond doubt. Cylinders are assembled by experienced professionals, whose work is honed to automatism. Before the parts reach the customers, they are carefully checked under strict conditions. The high quality is confirmed by the official 12-month warranty.

Production of hydraulic cylinders according to the drawings of the reserve

We are ready to offer the best conditions for ordering in Ukraine. You just need to provide us with a drawing, on the basis of which high-quality equipment will be made. We offer the best hydraulic cylinders, the production of which is just fine-tuned. In advance, you can consult with our qualified managers about prices, deadlines and other details.

Hydraulic Cylinder Factory is a telescopic and piston hydraulic cylinders of the European level of quality and reliability!

In series of our company are produced :

  • Hydraulic cylinders for KAMAZ, ZIL, GAZ, MAZ vehicles
  • Hydraulic cylinders of excavators
  • Hydraulic cylinders of tractors
  • The hydraulic cylinders for all types of trucks
  • Hydraulic cylinders of tractor trailers
  • Hydraulic cylinders of crane equipment
  • Hydraulic cylinders of special equipment

Characteristics of the produced hydraulic cylinders:

  • Working pressure from 16 to 520 Mpa
  • Piston diameter range from 50 to 350 mm
  • Stem diameter range from 25 to 250 mm
  • Rod stroke up to 8000 mm

The production process of hydraulic cylinders can be divided into several main stages:

1. Purchase of high-quality materials (pipe, rod, circle, RTI)

Components for hydraulic cylinders are selected according to tests and laboratory and technical studies and are purchased directly from manufacturers in Italy, Germany, Turkey and others.

2. Treatment of roughing and finishing of parts for hydraulic cylinders.

These operations are carried out on our own equipment with a high class of accuracy. The fleet of machine tools is about 100 units, both domestic and imported.

3. Quality control Department.

Our company has introduced 100% control of components for hydraulic cylinders. Having gathered professional specialists in the OTC department – we can be sure of the quality of our products.

4. Assembly of hydraulic cylinders.

The assembly area is one of the most important in the production of hydraulic cylinders, so it pays special attention to compliance with all production instructions.

5. Testing of hydraulic cylinders

All hydraulic cylinders, without exception, are tested for various types of loads according to GOST and TU, on a test bench developed by us under pressure from 200 to 300 Mpa. If necessary, hydraulic cylinders can be subjected to non-standard loads and double or triple tests.

6. Painting of hydraulic cylinders. In this area, the hydraulic cylinders are covered with soil and then with paint of the desired color. At the request of the customer,the hydraulic cylinders can be painted in any color.

All hydraulic cylinders are covered by a 12 month warranty.

Manufacturing of hydraulic cylinders to order.

Upon receipt of an order for the manufacture of a hydraulic cylinder, we draw up a working drawing on the basis of which we make a price offer.

Depending on the complexity of the hydraulic cylinder and the availability of the required components, the production time can be from 5 to 14 days.

Our equipment can be used to manufacture almost any hydraulic cylinder according to the specified characteristics.

Also, when selecting a hydraulic cylinder, we advise you to consult with us and perhaps we will change or supplement the hydraulic cylinders already produced by us, which will speed up the production time and reduce the price.

The minimum order is 1 piece!

 

Send your applications to zakazgidro@gmail.com or call us on tel. +38 097 928 91 69
Types of piston hydraulic cylinders:

Our company can produce various types of piston hydraulic cylinders. We present the main types of hydraulic cylinders.

Hydraulic cylinder with lugs on both sides (ШС, bushing).

Hydraulic cylinder lug (ШС) – external thread.

Hydraulic cylinder lug (ШС) – internal thread.

Hydraulic cylinder lug ШС) – ball.

Hydraulic cylinder lug (ШС) – welding on the rod.

Гидроцилиндр проушина (втулка) — проушина (ШС).

Hydraulic cylinder lug (bushing) – lug (bushing).

Hydraulic cylinder lug (sleeve) – rod thread (external).

Hydraulic cylinder lug (bushing) – thread on the stem (internal).

hydraulic cylinder eyelet (sleeve) – ball.

Hydraulic cylinder lug (sleeve) – welding on the rod.

Hydraulic cylinder lug (bushing) – fork

Hydraulic cylinder trunnion (yoke) – eyelet (ШС).

Гидроцилиндр цапфа (бугель) — проушина (втулка).

Hydraulic cylinder trunnion (yoke) – sphere.

Trunnion hydraulic cylinder (with holes under the axle) – lug (ШС).

Hydraulic cylinder trunnion (holes under the axle) – eyelet (bushing).

Hydraulic cylinder trunnion (axle holes) – thread on the stem (internal).

Hydraulic cylinder trunnion (axle holes) – ball.

Hydraulic cylinder flange – lug (ШС).

Hydraulic cylinder welding (front cover) – eyelet (ШС).

Hydraulic cylinder welding (front cover) – ball.